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Soap Packaging

An our strength is the transformation of packaging machines like existing Cartoning machines, Bunding machine and Flow Wrappers, previously used in other applications, into Soap Packaging Machines.
A range of Soap new Soap Infeed Systems of our design are available for any soap production, up to 400 soap bars per minute.

SOAP INFEED SYSTEMS

SOAP TRANSFER – 180 BPM (FOR CARTONERS & WRAPPERS)
The rotary turret with continuous movement consists of :
•Supporting frame with electric motor and Frequency Inverter
•Encoder and associated control for the synchronism with the packaging machine
•Group with 5 stations rotary carousel provided with rubber vacuum suction cups, to avoid demage of stamped soap bars
•N. 2 Feed belts complete of soaps stop system actuated by photo-electric cell
•Accident prevention protecting system made of Plexiglass
•Electric panel with control board according to CEE regulations

SOAP TRANSFER – 180 BPM (FOR SOAP FLOW-WRAPPERS)
Device suitable to transfer soap bars coming from the soap press into the flow-wrapper at a rate of 180 bpm. It consists of:
•a horizontal belt connecting conveyor driven by a frequency Inverrter
•a second horizontal slow-speed belt conveyor driven by a frequency inverter
•a pair of side belt conveyors driven by a Servo-driven motor

Such group is suitable to trasfer the soap bars with proper timing with the pushers present on the chain of the soap-flow-wrapper thanks to the detection of a photocell that should be assembled on the flow-wrapper to pick the exact phase.
Except the photocell everything is stand-alone and interaction with the soap-flow-wrapper are minimum.

SOAP TRANSFER – 250 BPM (FOR SOAP CARTONERS & SOAP WRAPPERS)
Automatic “Pick & Place” Rotary Turret of original SAS design suitable to receive toilet soap bars on one lane arriving from the up-stream stamping machine and to feed a down-stream packaging machine. The group is complete with:
•Infeed conveyor driven by Frequency Inverter
•Indexed Rotary Turret complete with 8 suction-cups. The turret has eight stations, first station is pick-up of soap bar from infeed conveyor, then there is an idle station and third station is placing the bar in the bucket infeed chain of the cartoner. The group is mechanically linked to the cartoner
•Electric control panel and safety guards with microswitches

SOAP TRANSFER – 300 BPM (FOR SOAP CARTONERS)
Automatic “NON-CONTACT” soap transfer/feeder of original SAS design, suitable to receive toilet soap bars on one lane arriving from the up-stream stamping machine and to feed a down-stream packaging machine. The group is complete with:
•Set of three (3) Belt Conveyors (1: Connecting Conveyor, 2: Slow Speed Conveyor, 3 Alternate Timing Conveyor driven by brushless motor) to convey the soap bars in the Infeed Chain
•Infeed Chain mechanically connected with the packaging machine
•Belt Infeed Conveyor working in conjunction with the Infeed Chain
•Continuous Motion Infeed Rotary Turret with 12 suction-cups. The suction-cups pick the soap bars that are already in a controlled position and transfer to the bucket of the infeed chain of the soap cartoning machine. The group is mechanically linked to the soap packaging machine
•Safety guards with microswitches

BOPP KITS
We first in developing the BOPP kit for Colgate's Botanical Translucent soap bars. We supply complete kits for the use of BOPP film.
The "BOPP kit" generally improves the wrap even when using heat-sealable paper since the friction between the moving wrapped bars and the fixed side heating elements is eliminated by the use of movable Teflon belts and separate independent drives which remove the wrapped bars from the sealing zone when the wrapper is stopped.

Soap Wrapper
Soap Wrapping Machine
Soap Wrapper
Soap Bundlers

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